ENGINEERING EXPERTISE • SINCE 1982

OUR INDUSTRIAL SERVICES & SOLUTIONS

Beyond high-performance consumables, Magnarc delivers comprehensive metallurgical testing, custom flux formulation, OEM contract manufacturing, and on-site welding consultancy.

HomeOur Services
100+
Custom Metallurgical Formulations
OES 24
Element Chemical Spectrometry
-46°C
Sub-Zero Charpy Impact Testing
EN 10204 3.1
Certified Mill Test Inspection

COMPREHENSIVE INDUSTRIAL SERVICES

Engineered to support heavy industries, EPC contractors, and equipment manufacturers from formulation to shop-floor execution.

Custom Alloy & Flux Formulation

When off-the-shelf consumables cannot meet unique client criteria, our metallurgical team engineers bespoke flux and wire chemistries tailored for ultra-low temperature impact (-46°C), specialized creep resistance, or high dilution welding.

  • Custom chemical formulation for alloyed and high-strength steels
  • Adjustable moisture resistance & low diffusible hydrogen scavengers
  • Pilot trial batches tested in our NABL-standard optical laboratory

OEM & Private Label Manufacturing

Complete white-label and contract manufacturing for domestic and international welding brands. We manage precision drawing, flux extrusion, private brand box printing, customized spool packaging, barcode labels, and moisture-proof vacuum packing.

  • Private brand box, tin, and spool packaging customization
  • Consistent mass-scale manufacturing capacity exceeding 10,000 MT/year
  • Export-ready heat-treated pallets & container loading

Metallurgical Testing & Spectrometry

Our in-house analytical lab conducts thorough optical emission spectrometry (OES) chemical analysis, full mechanical testing (tensile, yield, % elongation), Charpy V-Notch impact testing, and diffusible hydrogen measurement.

  • 24-element optical emission spectrometer (OES) chemical verification
  • Sub-zero impact testing down to -46°C for offshore & cryogenic applications
  • Third-party radiographic inspection (RT) and ultrasonic compliance

WPS & PQR Procedure Consultancy

Our senior welding engineers support fabricators in developing, drafting, and qualifying Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) conforming to ASME Section IX, AWS D1.1, and IS 2825.

  • Consumable selection for critical joint configurations & dissimilar metals
  • Pre-heat, interpass & post-weld heat treatment (PWHT) advice
  • Assistance with client, Third-Party Inspection (TPI), and IBR audits

Bulk Project Logistics & Site Supply

Dedicated supply chain coordination for large-scale bridge fabrication, refinery expansions, power plants, and railway rolling stock. We provide scheduled phased deliveries, vacuum packaging, and dedicated warehouse buffer stock.

  • Phased bulk container deliveries directly to plant & job sites
  • Moisture-sealed vacuum packaging preserving factory-fresh low hydrogen state
  • Complete lot traceability with authentic EN 10204 3.1 Mill Certificates

Welder Training & Process Optimization

On-site welding parameter auditing and shop-floor workshops to eliminate spatter, minimize angular distortion, improve arc stability, and maximize weld metal deposition efficiency, resulting in measurable cost savings per meter of weld.

  • Arc parameter optimization (amperage, voltage, travel speed, polarity)
  • Shielding gas flow rate, gas blend selection, and torch angle audits
  • Techniques for radiographic joint pass rate maximization

STRUCTURED ENGAGEMENT PROCESS

A disciplined, quality-first roadmap ensuring every project requirement is met with metallurgical precision.

01
PHASE 1

Technical Audit & Joint Analysis

Our application metallurgists review your base material chemistry, joint thickness, load dynamics, fatigue criteria, and applicable welding codes.

02
PHASE 2

Formulation & Pilot Trials

We supply calibrated test lots and evaluate shop-floor weldability, arc smoothness, slag detachability, and deposition rates under production conditions.

03
PHASE 3

Laboratory Quality Verification

Complete 24-element OES spectrometry, tensile, bend, Charpy V-notch impact, and radiographic tests are performed with comprehensive 3.1 MTC reports.

04
PHASE 4

Full-Scale Production & Supply

Consumables are manufactured under strict ISO 9001:2015 controls, vacuum packed, and delivered to your job site with phased batch tracking.

IN-HOUSE LABORATORY & OES SPECTROMETRY

Every industrial service is backed by rigorous in-house metallurgical testing. We verify batch consistency down to single-ppm elemental limits, guaranteeing that every electrode and spool delivers exact specified mechanical and chemical properties.

OES Chemical Analysis Charpy Impact Down to -46°C Radiographic Soundness Diffusible Hydrogen Testing Hardness Testing (HRC / BHN)
Magnarc Quality Testing and Metallurgy Lab

HAVE A TECHNICAL OR CONTRACT MANUFACTURING REQUIREMENT?

Our senior welding engineers and production specialists are available to discuss customized solutions.

PREMIUM RAW MATERIALS Sourced from trusted suppliers
STATE-OF-THE-ART PLANT Advanced manufacturing facility
STRICT QUALITY CONTROL Tested for every batch
ON-TIME DELIVERY Reliable & pan India supply
TECHNICAL SUPPORT Expert guidance always