A high-capacity, PLC-controlled manufacturing ecosystem engineered for metallurgical consistency, precision flux extrusion, and zero-defect welding consumables.
Located in Chhattisgarh's industrial belt, our plant integrates raw material selection, advanced flux blending, high-pressure extrusion, and computerized quality control.
High-speed rotary wire straightening and precision flying cut-off machines prepare prime virgin steel rods with exact tolerance cuts and clean ends for flawless flux adhesion.
Tolerance: ±0.5mm Length AccuracyHigh-energy double-cone and plowshare mixers blend high-purity minerals, ferro-alloys, and silicates to guarantee homogeneous chemical distribution across every micro-batch.
Batch Homogeneity: 99.8% Measured ConsistencyPLC-automated extrusion presses coat core wire at up to 250 bars of hydraulic pressure, achieving concentric coating, uniform thickness, and clean strike ends.
Concentricity: Exceeds AWS A5.1 / IS:814 StandardsAutomated conveyor baking tunnels with digital PID controls dry and bake electrodes through pre-heating, moisture-evaporation, and high-temperature final soak stages up to 450°C.
Hydrogen Control: Low-Hydrogen Class (H4 / H8)Continuous wet and dry wire drawing blocks with online copper-coating baths, followed by precision layer-to-layer CNC spooling on 15 kg plastic / wire spools and 1000mm TIG cuts.
Winding: Random-free Precision Layer SpoolingMoisture-proof shrink wrapping, heavy cardboard cartons, and vacuum-sealed foil packing protect consumables against humidity and coastal atmospheric corrosion during transit.
Packaging: Vacuum Pack / Seaworthy Palletization| Department / Stage | Primary Equipment | Make / Technology | Annual Capacity / Output | Quality Function |
|---|---|---|---|---|
| Wire Preparation | High-Speed Rotary Straightening & Cutters | Automated Carbide Bushings | 15,000 MT / Year | Zero wire bend & exact length tolerance |
| Flux Processing | Intensive Double-Plowshare Mixers | Stainless Steel Lining & PLC Timers | 8,000 MT Dry / Wet Mix | Uniform chemical & binder distribution |
| Electrode Extrusion | Heavy Hydraulic Extrusion Presses (250 Bar) | Continuous Die Block Technology | 14,000 MT / Year | Precision concentricity & smooth strike tip |
| Thermal Treatment | PID Tunnel Baking Ovens (Up to 450°C) | Multi-Zone Electric Infrared & Air Circulation | Full Production Coverage | Moisture <0.2% for Low-Hydrogen E7018 |
| MIG / TIG Line | Sub-micron Copper Coating & Spoolers | Controlled Electrolytic Copper Bath | 6,000 MT / Year | Flawless wire feeding & rust prevention |
| Quality Lab | 24-Element Optical Emission Spectrometer | Argon-Flushed Spark OES Chamber | 100% Raw & Weld Batches | Definitive chemistry verification & MTC |
