Supplying high-strength electrodes, submerged arc wires, and flux combinations for pressure vessels, cranes, and heavy structural assemblies.
Thick steel sections ranging from 25mm to over 100mm require consumables that offer deep penetration, flat wetting bead profiles, and extremely low hydrogen levels to eliminate delayed cold cracking.
Magnarc heavy fabrication consumables include high-recovery iron powder electrodes (E7024), radiographic basic low-hydrogen rods (E7018), and Submerged Arc Welding (SAW) wires paired with agglomerated fluxes for multi-wire mechanized welding.
Consumables engineered for heavy section welds, high-speed multi-pass joints, and radiographic pressure standards.
| Application / Structure | Material Class | Recommended Magnarc Grade | Classification | Key Performance Factor |
|---|---|---|---|---|
| Pressure Vessels & Boilers | SA 516 Gr. 60/70 | MAGNARC LOW-HYDRO 7018 | AWS E7018 / IBR Approved | Zero porosity X-ray radiographic quality |
| Heavy Crane Girders & Box Columns | IS 2062 E350 / E450 | MAGNARC SAW-EL8 + FLUX | AWS F7A2-EM12K | Deep penetration submerged arc joint integrity |
| High-Speed Downhand Fillets | Structural Carbon Steel | MAGNARC SPEED-7024 | AWS E7024 (Iron Powder) | 115% deposition efficiency cuts welding hours |
| Root Runs in Heavy Piping | ASTM A106 Gr. B | MAGNARC ROOT-7016 | AWS E7016 Basic | Exceptional root penetration and tie-in |
| Stainless Pressure Piping & Cladding | SS 304 / 316 / Dissimilar | MAGNARC STAIN-309L / 316L | AWS E309L-16 / E316L-16 | Delta ferrite controlled against hot-cracking |