HIGH DEPOSIT • RADIOGRAPHIC INTEGRITY

WELDING CONSUMABLES FOR HEAVY FABRICATION

Supplying high-strength electrodes, submerged arc wires, and flux combinations for pressure vessels, cranes, and heavy structural assemblies.

HomeIndustriesHeavy Fabrication
IBR Approved
Indian Boiler Regulations
H4 Diffusible
≤ 4 ml / 100g Hydrogen
> 115% Recovery
High-Deposition Iron Powder
Up to 120mm
Thick Section Integrity
Heavy Fabrication and Engineering
IBR Approved Grades

ENGINEERED FOR MAXIMUM DEPOSIT EFFICIENCY

Thick steel sections ranging from 25mm to over 100mm require consumables that offer deep penetration, flat wetting bead profiles, and extremely low hydrogen levels to eliminate delayed cold cracking.

Magnarc heavy fabrication consumables include high-recovery iron powder electrodes (E7024), radiographic basic low-hydrogen rods (E7018), and Submerged Arc Welding (SAW) wires paired with agglomerated fluxes for multi-wire mechanized welding.

Approved under Indian Boiler Regulations (IBR)
Diffusible hydrogen ≤ 4 ml / 100g of weld metal (H4 rating)
High deposition efficiency exceeding 115% metal recovery
Consistent Charpy V-notch toughness across multi-pass welds

HEAVY FABRICATION APPLICATION MATRIX

Consumables engineered for heavy section welds, high-speed multi-pass joints, and radiographic pressure standards.

Application / Structure Material Class Recommended Magnarc Grade Classification Key Performance Factor
Pressure Vessels & Boilers SA 516 Gr. 60/70 MAGNARC LOW-HYDRO 7018 AWS E7018 / IBR Approved Zero porosity X-ray radiographic quality
Heavy Crane Girders & Box Columns IS 2062 E350 / E450 MAGNARC SAW-EL8 + FLUX AWS F7A2-EM12K Deep penetration submerged arc joint integrity
High-Speed Downhand Fillets Structural Carbon Steel MAGNARC SPEED-7024 AWS E7024 (Iron Powder) 115% deposition efficiency cuts welding hours
Root Runs in Heavy Piping ASTM A106 Gr. B MAGNARC ROOT-7016 AWS E7016 Basic Exceptional root penetration and tie-in
Stainless Pressure Piping & Cladding SS 304 / 316 / Dissimilar MAGNARC STAIN-309L / 316L AWS E309L-16 / E316L-16 Delta ferrite controlled against hot-cracking

NEED TECHNICAL ADVICE ON HEAVY FABRICATION WELDING?

Our welding application engineers are available to review your WPS/PQR specifications and submit bulk tenders.

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